Elements and Performance Criteria
- Prepare equipment
- Mix die coat in correct proportion in accordance with SOPs
- Lift and maintain die temperatures at the appropriate level
- Apply die coat in the correct sequence
- Locate and close die
- Place die on machine and attach and tighten toggle clamps to required torque
- Attach air cooling to the die as specified if required
- Remove materials
- Remove parts in a manner that minimises damage
- Remove any flash from the die surface
- Store parts in a manner that minimises damage
- Operate shot blaster according to procedures
- Take chemical analysis of melt and apply remedial action as required
- Dross and/or degas furnace
- Clean work area of coating and shot residue
- Complete reports/records in accordance with SOPs
- Determine job requirements
- Comply with work health and safety (WHS) requirements at all times
- Use appropriate personal protective equipment (PPE) and apparatus in accordance with SOPs
- Identify job requirements from specifications, job sheets or work instructions
- Lift and maintain die temperatures at the appropriate level
- Apply die coat in the correct sequence
- Place die on machine and attach and tighten toggle clamps to required torque
- Attach air cooling to the die as specified if required
- Carry out manual pouring
- Identify conditions that contribute to inferior castings or rejects
- Allow adequate cooling time
- Pour at a continuous and appropriate rate during filling
- Monitor condition of die coating condition and re-spray as required
- Remove any flash from the die surface
- Store parts in a manner that minimises damage
- Take chemical analysis of melt and apply remedial action as required
- Dross and/or degas furnace
- Clean work area of coating and shot residue
- Complete reports/records in accordance with SOPs